Step-by-Step Guide: How to change pallet truck steer wheels

With regular use, signs of wear and tear will generally start to appear on a pallet truck. To ensure seamless use and safe operation, you should regularly check the functionality of the pallet truck. If you notice severe signs of wear or impaired function of the front steering wheel or back roller wheels, you should consider replacing them.

As with some other pallet truck repairs you do not necessarily have to visit a specialist workshop for this since you can easily change both wheel types yourself. Find out which tools you need, what you should look out for and how exactly to proceed when it comes to pallet truck steer wheel replacement in the guide below:

1 - BCF Handling Replace Steer Wheel Guide - Material #1 - Material

You will need a small flathead screwdriver, snap-ring pliers and a plastic hammer.

2 - BCF Handling Replace Steer Wheel Guide - The right position #2 - The Right Position

Carefully lay the pallet truck on its side. Remove the cap on the steering wheel using the flathead screwdriver.

3 - BCF Handling Replace Steer Wheel Guide - Remove the snap rings #3 - Remove the Snap Ring

Remove the snap ring with the pliers and remove the washer.

4 - BCF Handling Replace Steer Wheel Guide - Change the wheels #4 - Change the Wheel

Remove the wheel from its axle and replace it with the new steering wheel. Don’t forget to put the washer (spacer) back in place.

5 - BCF Handling Replace Steer Wheel Guide - Secure tyhe wheels  #5 - Secure the Wheel

Use pliers to secure the wheel with the snap ring. Make sure that the snap ring is seated correctly in the groove of the axle.

Use pliers to secure the wheel with the snap ring. Make sure that the snap ring is seated correctly in the groove of the axle. #6 - Attach the Cap

Place the cap back on the steering wheel. Carefully secure the cap by hitting it with the plastic hammer.

7 - BCF Handling Replace Steer Wheel Guide - Check the Functions  #7 - Check All Functions

Ensure the steering wheel works properly: does it run smoothly without catching or dragging? Then you have done everything correctly.

Download a PDF of this guide here


FAQ on pallet truck steer wheel and load roller wheel replacement:

Q - What tools are needed for pallet truck steering and load wheel replacement?
A - With a small flathead screwdriver, snap-ring pliers and a plastic hammer, you are well equipped to carry out the steps required for changing the front steering wheel on a pallet truck.

Q - When and why should the steering and/or load wheels be changed?
A - If you notice that the steering or rolling function of either wheel type is impaired, or that the wheels are showing signs of wear, it is probably time to replace them. This will ensure for smooth operation and optimal employee safety during pallet truck operation.

Q - What should you pay attention to when changing the wheels on a pallet truck?
A - For safety and better access, make sure you carefully lay the pallet truck on its side before preparing to change any wheels. This way all parts are easily accessible, and you can work in a back-friendly position. When securing the replacement steering wheel to the pallet jack, make sure that the snap ring is correctly seated in the groove of the axle.

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