Step-by-Step Guide: How to change pallet truck load rollers

With regular use, signs of wear and tear will generally start to appear on a pallet truck. To ensure seamless use and safe operation, you should regularly check the functionality of the pallet truck. If you notice severe signs of wear or impaired function of the front steering wheel or back roller wheels, you should consider replacing them.

As with some other pallet truck repairs you do not necessarily have to visit a specialist workshop for this since you can easily change both wheel types yourself. Find out which tools you need, what you should look out for and how exactly to proceed when it comes to pallet truck load roller replacement in the guide below:

1 - BCF Handling Replace Load Roller Guide - Material#1 - Material

You will need a hammer, a pin punch, grease and an old cloth or rag.

You will need a hammer, a pin punch, grease and an old cloth or rag. #2 - The Right Position

Carefully lay the pallet truck on one side so that all parts are easily accessible and so you can adopt a working posture that is as easy on your back.

Carefully lay the pallet truck on one side so that all parts are easily accessible and so you can adopt a working posture that is as easy on your back. #3 - Remove the Spring Pin

Carefully remove the spring pin by hitting it with a hammer and a pin punch.

Carefully remove the spring pin by hitting it with a hammer and a pin punch. #4 - Remove the Wheels

Fold the wheel holder down slightly and remove the wheel axle or shaft. Pull the wheels off the axle.

5 - BCF Handling Replace Load Roller Guide - Lubricate the parts  #5 - Lubricate the Parts

Lubricate all moving parts with grease, taking care to lubricate the linkage rod in particular. If necessary, follow the instructions in the operating manual.

Lubricate all moving parts with grease, taking care to lubricate the linkage rod in particular. If necessary, follow the instructions in the operating manual. #6 - Attach the New Wheels

Put the new wheels onto the axle, return it to its previous position and carefully drive the spring pin back in with the hammer to secure everything in place.

7 - BCF Handling Replace Load Roller Guide - Check all functions#7 - Check All Functions

Return the pallet truck to an upright position and ensure everything is functioning correctly. The load wheels should run smoothly without dragging or affecting the flow of movement.

Download a PDF of this guide here

FAQ on pallet truck front steer wheel and load roller wheel replacement:

Q - What tools are needed for pallet truck steering and load wheel replacement?
A - With a small flathead screwdriver, snap-ring pliers and a plastic hammer, you are well equipped to carry out the steps required for changing the front steering wheel on a pallet truck.

Q - When and why should the steering and/or load wheels be changed?
A - If you notice that the steering or rolling function of either wheel type is impaired, or that the wheels are showing signs of wear, it is probably time to replace them. This will ensure for smooth operation and optimal employee safety during pallet truck operation.

Q - What should you pay attention to when changing the wheels on a pallet truck?
A - For safety and better access, make sure you carefully lay the pallet truck on its side before preparing to change any wheels. This way all parts are easily accessible, and you can work in a back-friendly position. When securing the replacement steering wheel to the pallet jack, make sure that the snap ring is correctly seated in the groove of the axle.

 

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